TILLCO - Fiberglass Reinforced Plastic Rebar

<body bgcolor="#000080" text="#FFFFFF" vlink="#FFFFFF" alink="#FFFFFF" link="#FFFFFF"> <h1 align="center">TILLCO Company</h1> <h2 align="center">P. O. Box 357 - Factory Road - Marshall AR 72650<br> Phone: 870.448.2077 - Fax: 870.448.5373 - Email </h2> <h3 align="center">custom fiberglass manufacturers - fiberglass reinforced plastic rebar</h3> <h4 align="center">BENEFITS - APPLICATIONS  - PHYSICAL DATA - DENSITY - COMPOSITION<br> FRP REBAR VS. STEEL REBAR  - DESIGN HINTS AND INFORMATION  - CONTACT US </h4> <p>Dear Visitor,</p> <p>Thanks for visiting our site! <strong>TILLCO</strong>, located in Marshall, Arkansas, is a manufacturer of fiberglass reinforced plastics used in a variety of industrial application. We specialize in three areas of manufacturing: <ul> <li>Open mold lay-up  for highly corrosive environments</li> <li>Pultrusion  for higher strength applications</li> <li>Fabrication  using pultrusions to customer specifications </li> </ul> <p>TILLCO was established in 1984 with the open mold lay-ups as our sole product. We later added pultrusion capabilities which also started our fabrication processes. </p> <p>In September 1996 TILLCO purchased the fiberglass reinforced plastic rebar business from Marshall Vega Corporation, who began manufacturing FRP Rebar in 1974. </p> <p>This website is intended to provide specifications, comparisons, design hints, and other information regarding Fiberglass Reinforced Plastic Rebar. </p> <p>More information can be obtained by contacting TILLCO at: </p> <p>Phone: 870-448-2077<br> Fax: 870-448-5373 or send email to:<br> <strong><a href="mailto:tillco@shoptheozarks.com">tillco@shoptheozarks.com</a> </strong></p> <p>Thank you for stopping by. Let us here at TILLCO solve your tank and structure reinforcement problems. </p> <p>Sincerely,</p> <p>Kem Tilley, Owner</p> <hr> <h3>FEATURES/BENEFITS</h3> <ul> <li>Nonconductive</li> <li>Stronger than steel</li> <li>Appr. 1/4 the weight of steel</li> <li>University tested</li> <li>ACI Standard sizes in stock</li> <li>Special shapes available</li> </ul> <p>back to top </p> <h3>APPLICATIONS</h3> <p>Ideal for reinforcing regular and polymer and concrete used in environments where chemical or saltwater induced corrosion occurs, or nonmagnetic and non-conductive materials are required. <ul> <li>Chlorine Cells</li> <li>Lagoons</li> <li>Storing Chemicals</li> <li>Electric Utility Substation Reactor Bases</li> <li>Housing For Magnetic Resonance Imaging Equipment (MRI)</li> <li>Seawalls</li> <li>Floating Docks</li> <li>Underwater Structures</li> <li>General Concrete Structures Requiring High Strength and Light Weight </li> </ul> <p>back to top </p> <h3>PHYSICAL DATA</h3> <p>Minimum Ultimate Tensile Strength: 140,000 psi (About Three Times Steel)</p> <p>Tensile Modulus: 7.86 X 10<sup>6</sup> psi Average Coefficient of Thermal Expansion: 5.5 X l0<sup>-6</sup> In/In<sup>0</sup>F</p> <h3>DENSITY </h3> <p>0.067 Lbs./1n<sup>3</sup> (About 1/4th That of Steel) </p> <p>back to top </p> <h3>COMPOSITION</h3> <p><strong>What is the composition of the FRP rebar? </strong></p> <p>The material is a composite of cross-linking polymer resin matrix reinforced by continuous glass filaments in a Reinforcement to Matrix Ratio of 70/30 percent by weight. </p> <p>Fiberglass roving is drawn into a tank of thermosetting plastic resin where saturation takes place. The roving is then drawn through an orifice equal in diameter to the glass-to-resin ratio of 70/30. A spiral winding is applied and the material is cured continuously, producing a void-free, corrosion-resistant matrix that bonds and protects the glass fibers. </p> <p><strong>Series E Rebar</strong></p> <p>30% lsophthalic Resin</p> <blockquote> <blockquote> <p>Calcium Carbonate Filler<br> Catalyst</p> </blockquote> <p>70% 113 Yield Fiberglass Roving </p> </blockquote> <p><strong>Series C Rebar:</strong></p> <p>30% Vinylester Resin </p> <blockquote> <blockquote> <p>Calcium Carbonate<br> Catalyst</p> </blockquote> </blockquote> <blockquote> <p>70% 113 Yield Fiberglass Roving </p> </blockquote> <p><strong>What type of resin is used?</strong></p> <p>lsophthalic Resin and Vinylester Resin. </p> <p><strong>Does the FRP Rebar have a fire rating?</strong></p> <p>No. We have a resin rated at 5000F Heat Distortion Temperature. We think the rebar will show very little loss in physicals up to 7000° F. to 800° F. </p> <p><strong>What makes pultruded products so strong?</strong> </p> <p>Pultrusion is a machine method of producing continuous composite profiles with high strength and close dimensional tolerances. Glass and synthetic filaments saturated in polymer resins are pulled through steel dies that shape the profiles and control the reinforcement-to-matrix ratio. Physical and chemical properties are (within limits) engineered to the application by resin selection and directional reinforcement combinations. </p> <p>back to top </p> <h3>FRP REBAR VS. STEEL REBAR</h3> <p><strong>Stress/Strain Relationship: How does FRP rebar differ from steel?</strong> </p> <p>The Modulus of Elasticity of FRP rebar from the test results is 7.86 x 10 psi, that of steel 30 x 10 psi. In other words, for the same shape and same load, FRP will deflect, elongate, or compress approximately five times as much as steel. </p> <p><strong>How does FRP rebar differ in price to steel reinforcement? </strong></p> <p>Approximately 2-1/2 times as expensive per foot. </p> <p><strong>Can it be chopped like steel? </strong></p> <p>Yes, with difficulty on larger sizes. Glass is highly abrasive. Chopping is not recommended. </p> <p><strong>How does it compare in price with coated steel rebar?</strong> </p> <p>Competitively. </p> <p>back to top </p> <h3>FRP REBAR DATA AND DESIGN INFORMATION</h3> <p><strong>Design Hints</strong> <ol> <li>Use Working Stress Method of Design</li> <li>Use a Modular Ratio of N = 2 (for 4,000 psi concrete)</li> <li>Use a maximum allowable tensile stress of 18,000 psi</li> <li>At spliced joints, use an overlap of 40 x bar diameter</li> <li>Bond Strength to concrete is approximately equal to that of steel rebar</li> <li>Transverse shear strength is 30,000 psi </li> </ol> <p><strong>What is the E value of the FRP rebar?</strong> </p> <p>Per the University of Arkansas Test result: 7.86 x 10<sup>6</sup> psi (attached) </p> <p><strong>How does the Modulus of Elasticity affect design planning?</strong> </p> <p>The high Ultimate Strength to a low Modulus of Elasticity (E) Ratio, deflection is the limiting design factor. Deflection is a flinction of Modulus of Elasticity, all other factors being equal (i.e. shape). </p> <p><strong>Does the Modulus of Elasticity change with the different sizes of FRP rebar?</strong> </p> <p>No. It is an inherent physical property of the material. </p> <p><strong>What is the mode of failure? </strong></p> <p>Glass does not yield. Yield strength and ultimate strength are the same point. Glass is a brittle, not a ductile material. </p> <p><strong>How does the flexibility, or low Modulus of Elasticity, affect design?</strong> </p> <p>The designer deals with deflection by using more FRP reinforcement than he would in designing for steel, i.e., more or larger bars; or by using deeper beams, etc. </p> <p><strong>What form is the Stress/Strain curve? </strong></p> <p>The Stress/Strain curve is a straight line to failure, at a slope equal to E, up to Ultimate Strength of approximately 150,000 psi (approximately 4 times ASTM Grade 40 steel) </p> <p><strong>What is the Fatigue and Stress/Strain Relationship?</strong> </p> <p>The University of Arkansas test report was based on several hundred tests for which stress/strain curves were plotted. We know that FRP does not fatigue when stressed to no more than 1/2 of its ultimate strength. It does not yield as do other materials such as steel. Ultimate strength and yield strength are the same. It would be extremely unlikely that FRP rebar would be designed to working load of more than 1/4 of Ultimate Strength (approximately 160,000 psi) </p> <p><strong>What is the Ultimate Strength for the different sizes of Rebar?</strong> </p> <p>"Ultimate Strength" refers to per unit values. It is a physical property of the material itself that applies to all sizes and shapes into which the material may be formed. Tests indicate that the Ultimate Strength of the FRP rebar is approximately 160,000 psi maximum. The "breaking strength" of various sizes of rebar can vary in inverse relation to bar size - from 160,000 psi for smaller sizes, to 100,000 psi for larger bars. </p> <p><strong>How do you use FRP rebar in beam and slab design? </strong></p> <p>The designer is simply using a material with different physical properties. As a result of the difference in the physical properties (in this case a lower value of E), he will arrive at different amounts of reinforcements, beam sizes, column dimensions, etc. than if he were designing in other materials. </p> <p><strong>How do you tie the bars together? </strong></p> <p>Cable ties of plastics clips. </p> <p><strong>Can the FRP rebar be bent by the customer?</strong> </p> <p>No. Resins are cross-linking thermo-sets. Cure is a chemical reaction, not a change of physical state. All ACI bends are available by manufacturer. </p> <p><strong>What is the life span of FRP rebar? </strong></p> <p>The FRP rebar has been in use for over 20 years, without any evidence of degradation. Life expectancy of the FRP rebar is - forever! </p> <p><strong>What are the most efficient ways to cut FRP rebar?</strong> </p> <p>With a hack saw, brick saw, or diamond chip saw. </p> <p><strong>Are there any special storing requirements? </strong></p> <p>No. FRP rebar will not rust. It is non-corrosive and is unaffected by electrochemical deterioration. Storage of FRP rebar prior to placement will no cause deterioration. </p> <p><strong>How well does FRP rebar bond with concrete? </strong></p> <p>The FRP rebar is a deformed bar. Bonding is comparable to steel. </p> <p>Rebar Sizes Available: </p> <p>#1 - 1/8" (.125)<br> #2 - 1/4" (.250)<br> #3 - 3/8" (.375)<br> #4 - 1/2" (.500)<br> #5 - 5/8" (.625)<br> #6 - 3/4" (.750)<br> #7 - 7/8" (.875)<br> #8 - 1.0" (1.00) </p> <p>For larger sizes and pricing, please contact Kem Tilley:To Obtain FRP Rebar Testing and Design Information click here. </p> <p> </p> <p>TILLCO Company - P. O. Box 357 - Factory Road - Marshall AR 72650 1.870.448.2077 - Fax: 1.870.448-5373 - Send Email </p> <p>This website is the property of TILLCO Company. © 1998 All Rights Reserved. Site designed and maintained by Barnett-Lusk, Inc. Let us build your business website.</p> <p>This page uses frames, but your browser doesn't support them.</p> </body>